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INDUCTION MELTING FURNACES

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Induction Melting Of Steel

INDUCTION MELTING FURNACE FOR THE MELTING OF STAINLESS STEEL

AVAILABLE CAPACITY:
IN KGS:

25 KGS TO 16 TONS

IN KW:

25 KW TO 8000 KW

UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMAL CONDITIONS:
*IN ACTUAL RUNING CONDITION:

 

540 KWH/TON TO 680 KWH/TON
OF MILD S.S. MELTING

POURING TEMP FOR S.S. :

16000C TO 16500C

WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTING FURNACES:

1. AVAILABLE SCRAP OF ROLLED END CUTTINGS/STRIPS/SECTION ETC.
2. BAILED SCRAP OF STEEL.
3. STANLESS STEEL TURNING

RECOMMENEDED LINING FOR S.S. MELTING :

1. BASIC RAMMING MASS
*SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO STEEL MELTING.

APPROX REQUIRED COMPONENTS IN PERCENTAGE
PRESENT IN LING MAT. FOR. S.S. MELTING IN INDUCTION FURNACE:

 

 

AL2O3

10

SIO2

1.4

MGO

85

CAO

2.2

FE2O3

<0.6

MAX. GRAM SIZ/MM

4

BONDING

CERAMIC

MAX. SER.TEMP.

17500C

FORMER MATERIALS:

1. M.S.C.R.C. SHEET/ S.S. SHEET

RECOMMENEDED  CHURING (STIRRING): BASED ON
H/D RATIO IN INDUCTION MLETING FURNACE FOR  S.S. MELTING

 

0.07 TO 0.125

MODERAT CHURNING/STIRING IS ADVICABLE IN ANY CASE, FOR LOW LOSS OF S.S, WHILE MELTING IN INDUCTION FURNACE:



INDUCTION MELTING FURNACE FOR THE MELTING OF STEEL

AVAILABLE CAPACITY:
IN KGS:

25 KGS TO 16 TONS

IN KW:

25 KW TO 8000 KW

UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMAL CONDITIONS:
*IN ACTUAL RUNING CONDITION:

 

540 KWH/TON TO 680 KWH/TON
OF MILD STEEL MELTING

POURING TEMP FOR STEEL :

 

16000C TO 16500C

WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTING FURNACES:

1. AVAILABLE SCRAP OF ROLLED END CUTTINGS/STRIPS/SECTION ETC.
2. BAILED SCRAP OF STEEL.
3. SPONGE IRON/PIG IRON.
4. STEEL TURNING.

RECOMMENEDED LINING FOR STEEL MELTING :

1. SILICA RAMING MASS (ACIDIC)
2. NEUTRAL.
*SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO STEEL MELTING.

APPROX REQUIRED COMPONENTS IN PERCENTAGE
PRESENT IN LING MAT. FOR. STEEL MELTING IN INDUCTION FURNACE:

 

     ACIDIC

 ALUMINA

AL2O3

< 0.2 61

SIO2

97 36

CAO

< 0.5 MGO <0.5

FE2O3

< 1.0 <1.0

MAX. GRAIN SIZE/MM

4 4

BONDING

CERAMIC CERAMIC

SERVICE TEMP:

15500C TO 16000C 16500C

 

 

 

FORMER MATERIALS:

1. COLD ROLLED M.S. SHEET

RECOMMENEDED  CHURING (STIRRING): BASED ON
H/D RATIO IN INDUCTION MLETING FURNACE FOR STEEL MELTING

 

0.07 TO 0.128

MODERAT CHURNING/STIRING IS ADVICABLE IN ANY CASE, FOR LOW LOSS OF STEEL, WHILE MELTING IN INDUCTION FURNACE:

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