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INDUCTION MELTING FURNACES

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Induction Melting Of Brass

INDUCTION MELTING FURNACE FOR THE MELTING OF BRASS
AVAILABLE CAPACITY:
IN KGS:
25 KGS TO 3 TONS
IN KW: 15 KW TO 1000 KW
UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMAL CONDITIONS:
*IN ACTUAL RUNING CONDITION:

 

270 KWH/TON TO 310 KWH/TON
OF BRASS MELTING
POURING TEMP FOR BRASS : 1000C TO 11500C
WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTING FURNACES: 1. ASSORTED SCRAP OF BRASS.
2. ALLOYING WITH COPPER SCRAP & ZINK.
3. COPPER INGOT WITH ZINK ALLOYING.
4. BRASS INGOT.
5. BRASS CHIPS 100%.
RECOMMENEDED LINING FOR BRASS MELTING : 1. ACIDIC (SILICA LINING WITH 1% TO 2.5% BORIC ACID.)
2. NEUTRAL.
*SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO BRASS MELTING.
APPROX REQUIRED COMPONENTS IN PERCENTAGE
PRESENT IN LING MAT. FOR. BRASS MELTING IN INDUCTION FURNACE:
                                                         %
AL2O3 < 0.2
SIO2

97

CAO

< 0.5

FE2O3

                 < 1.0

MAX. GRAIN SIZE/MM 4
BONDING CERAMIC
SERVICE TEMP: 15500C TO 16000C

FORMER MATERIALS:

1. CASTED BRASS
2. BRASS SHEET FORMER
3. COPPER SHEET FORMER (ADVICABLE)

RECOMMENEDED  CHURING (STIRRING): BASED ON
H/D RATIO IN INDUCTION MLETING FURNACE FOR BRASS MELTING

BRASS:
RED BRASS:
YELLOW BRASS:

0.07 TO 0.15
0.07 TO 0.15
0.055 TO 0.15

MODERAT CHURNING/STIRING IS ADVICABLE IN ANY CASE, FOR LOW LOSS OF BRASS, WHILE MELTING IN INDUCTION FURNACE:

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