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INDUCTION MELTING FURNACES

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Aluminum Melting

INDUCTION MELTING FURNACE FOR THE MELTING OF ALUMINUM
AVAILABLE CAPACITY:
IN KGS:
50 KGS TO 3 TONS

IN KW:

20 KW TO 1500 KW
UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMAL CONDITIONS:
*IN ACTUAL RUNING CONDITION:
500 KWH/TON TO 550 KWH/TON
OF ALUMINUM MELTING
POURING TEMP FOR ALU. : 6600C TO 7200C (MAX)
WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTING FURNACES: 1. ALUMINUM SCRAP OF WIRES/CABLES/STRIPS ETC.
2. ALUMINUM SWARF/ CHIPS/ TURNINGS.
3. ALUMINUM TINS        (PREFERABLY BAIL COMPRESSED)
4. ALUMINUM FOILS      (-------------------DO------------------)
5. ALUMINUM UTENSIL ETC.
RECOMMENEDED LINING FOR ALUMINUM MELTING 1. HIGH ALUMINA.
2. NEUTRAL.
3. ACIDIC.
SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO ALU. & ALU. MELTING.
APPROX REQUIRED COMPONENTS IN PERCENTAGE
PRESENT IN LING MAT. FOR. ALU. MELTING IN INDUCTION FURNACE:
                                                         %
AL2O3 59 TO 62
SIO2 35 TO 62
MGO 0 TO 0.5
CAO     0.5
FE2O3 0.8 TO 0.9
MAX. GRAIN SIZE/MM 3 TO 5
BONDING CERAMIC
SERVICE TEMP: 8000C TO 16000C
FORMER MATERIALS: 1. ALUMINIUM SHEET FORMER
2. REMOVABLE M.S. FORMER
RECOMMENEDED  CHURING (STIRRING): BASED ON
H/D RATIO IN INDUCTION MLETING FURNACE FOR ALU. MELTING

 

0.035 TO 0.5

 

MODERAT CHURNING/STIRING IS ADVICABLE IN ANY CASE, FOR LOW LOSS OF ALUMINUM, WHILE MELTING IN INDUCTION FURNACE:

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